Fiat 500 Ignition Barrel Removal- Quick & Easy Tips

Fiat 500 Ignition Barrel Removal- Quick & Easy Tips

The ignition barrel is an integral part of a Fiat 500’s ignition system, allowing the car to start with the turn of a key. But, like any other mechanical component, it can wear out over time and require replacement.

This is an important procedure for anyone who needs to replace their old ignition barrel or repair it somehow. It’s not as hard as you might think and can be done by just about anyone if they follow these simple steps!

In this article, we’ll walk you through everything you need to know – from what tools are necessary for Fiat 500 ignition barrel removal, all the way through the installation of your new keyless entry system, or whatever other modifications you may have planned.

So let’s get started and find out exactly how to remove that pesky ignition barrel on your Fiat 500!



Tools Needed For Fiat 500 Ignition Barrel Removal

Have you ever wondered what it takes to remove an ignition barrel from a Fiat 500? It’s not as simple as one may think. Here you will know removing this cylinder requires specific tools and careful attention to detail.

Tools Function
1. Flathead screwdriver To remove plastic covers and screws
2. Torx screwdriver To remove Torx screws from the steering column cover
3. Socket wrench To remove nuts and bolts from the steering column
4. Needle-nose pliers To remove small clips and wires
5. Wire cutter To cut wires cleanly and safely
6. Ignition barrel puller To remove the ignition barrel from the steering column

All these tools must be used carefully in order to ensure the successful removal of the ignition barrel without incident. Mistakes could lead to costly repairs down the road so take your time and follow any instructions provided by your mechanic closely!

Fiat 500 Ignition Barrel Removal-Infographic

Disassembling The Dashboard

Disassembling the dashboard is a necessary step to access the wiring and components that are connected to the ignition barrel in a Fiat 500. It may seem intimidating at first, but with careful attention to detail and following the proper procedures, it can be done successfully.

Step Procedure
1. Turn off the ignition and disconnect the battery.
2. Remove the plastic covers from the steering wheel.
3. Use a Torx screwdriver to remove the screws from the steering column cover.
4. Carefully remove the steering column cover and set it aside.
5. Use a socket wrench to remove any nuts and bolts securing the dashboard.
6. Pull the dashboard away from the frame, starting from the corners and working your way toward the center.
7. Use a flathead screwdriver to carefully pry off any clips or connectors holding the dashboard in place.
8. Disconnect any wiring or cables attached to the dashboard.
9. Set the dashboard aside in a safe and secure location.

But don’t fret, just follow along closely and before long we’ll have all we need to be exposed for our next steps!

Removing And Disconnecting The Ignition Barrel

Removing and disconnecting the ignition barrel of a Fiat 500 is not as daunting a task as it may seem. With just a few simple steps, you can have your car back up and running in no time – so let’s get started!

Firstly, make sure that the key cylinder alignment for your ignition barrel is correct. This will ensure proper functioning when reconnected. If there are any signs of wear or damage to either component, further troubleshooting with security codes might be necessary before proceeding.

Now comes the actual removal process:

  • Locate two screws on either side of the steering column at the bottom.
  • Use an appropriate screwdriver to loosen them until they come out completely.
  • Then simply pull out the ignition barrel from its housing gently but firmly until it slides away freely.

And voila – you’re done!

1. Removing The Old Ignition Barrel

Removing an old ignition barrel can be a tricky process. I’ve been doing it for years and know that there are a few key things to keep in mind when attempting this task.

Tools/Equipment Function
Screwdriver Or Wrench To remove the old ignition barrel from its housing
Pliers To disconnect electrical connections
Safety Gloves To protect your hands from any sharp edges or electrical components
Battery Disconnect Tool To safely disconnect the battery and avoid any electrical hazards
Cover Plate Screws Or Bolts To remove the cover plate surrounding the barrel

Remember to follow all safety precautions and manufacturer instructions closely when removing an old ignition barrel. With the right tools and careful attention, you can successfully replace your old ignition barrel with a new one.

2. Installing New Ignition Barrel

Installing a new ignition barrel is the next step after removing an old one. It’s important to take your time and be precise when doing this, as getting it wrong could lead to problems with key programming or security features later on down the line.

Step Description
1 Ensure the new barrel’s mounting bracket lines up properly with the dashboard housing.
2 Attach the necessary wires and cables to a new barrel.
3 Secure wires and cables with screws or bolts.
4 Test the new lock cylinder by inserting programmed keys and ensuring they turn without issues.
5 Confirm that everything has been done correctly before hitting the road.

Remember to take your time and be careful throughout the installation process to avoid any potential issues with key programming or security features.

Read More:

  1. Fiat 500 Ignition Switch Replacement – 4 Easy Steps
  2. Fiat 500 Key Won’t Turn In Ignition – 4 Effective Solutions & 9 Prevention Tips
  3. Troubleshooting Fiat 500 Key Not Working – Diagnosing The Problem & 5 Quick Solutions

Final Steps And Testing

Now that the new ignition barrel has been installed, it’s time to move on to the final steps and testing. It’s important at this stage to go over any troubleshooting issues you may encounter with your replacement ignition switch – I’ve got plenty of experience in these matters so let me walk you through what needs to be done.

Here’s a checklist of what needs doing before taking your Fiat 500 for a spin:

  • Test out all functions of your ignition switch including electrical connections, keyhole clearance, and multiple power modes.
  • Open/close doors; turn the engine on/off (if possible); start-up accessories like lights or audio system.
  • Take it for a spin – pay attention to jerky motions when switching between power levels or an overly sensitive steering wheel.
  • Adjust settings within the car if necessary until the ride feels normal again.

After completing this process, you should have confidence in knowing that your Fiat 500 will run without issue.


The removal of an ignition barrel from a Fiat 500 is a straightforward procedure that can be done with basic tools and knowledge. The process requires patience and attention to detail, but once complete, you will have the satisfaction of knowing that your car’s ignition system is secure.

With all the steps taken in this guide, you should now have successfully removed and replaced the old ignition barrel with no problem. Taking proper precautions while working on any vehicle ensures safety not just for yourself but also for others who may use it afterward.

In other words: do it right or don’t do it at all!

References & Official Resources:

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